Surface Activated Hybrid Structured ZnO Films by CuO, Bi2O3 and MnO2 on the Detection of NH3 at Room Temperature
Janhavi S. Patil
Bulk and Nanomaterials Research Lab., Dept. of Physics, R. L. College, Parola, Jalgaon
Dipali R. Patil
Bulk and Nanomaterials Research Lab., Dept. of Physics, R. L. College, Parola, Jalgaon
D. R. Patil
Bulk and Nanomaterials Research Lab., Dept. of Physics, R. L. College, Parola, Jalgaon
1-8
Vol: 16, Issue: 2, 2026
Receiving Date:
2026-02-10
Acceptance Date:
2026-03-20
Publication Date:
2026-04-04
Download PDF
http://doi.org/10.37648/ijrst.v16i02.001
Abstract
Zinc oxide (ZnO) thick film gas sensors typically require elevated operating temperatures to achieve adequate sensitivity toward ammonia (NH3). In the present work, the effect of CuO, Bi2O3 and MnO2 surface activation on the NH3 sensing performance of ZnO thick films operable at room temperature is systematically investigated. ZnO thick films were fabricated using a conventional screen printing technique. Surface activation was carried out by incorporating trace amounts of CuO, Bi2O3 and MnO2 separately on the surface of the pure ZnO thick films. Structural and morphological characterizations confirmed the polycrystalline nature of the films with enhanced surface roughness and increased density of active sites after activation. Gas sensing studies revealed a remarkable enhancement in NH3 response for the activated ZnO films compared to pristine ZnO at room temperature. The improvement is attributed to synergistic effects of the activators, including catalytic activity, increased oxygen adsorption and modulation of the depletion layer at the ZnO surface. The activated films exhibit crucial response, faster response–recovery characteristics and good repeatability toward NH3 at low concentrations. The proposed Cu–Bi–Mn activated ZnO thick films demonstrate strong potential for the development of low power, room temperature ammonia sensors for environmental monitoring and industrial safety applications.
Keywords:
Hybrid Structured ZnO; NH3 gas sensor; Room temperature, etc.
References
- Agency for Toxic Substances and Disease Registry. (2004). Toxicological profile for ammonia. U.S. Department of Health and Human Services.
- Patil, S. D., Nikam, H. A., Sharma, Y. C., Salunkhe, D. B., Jagtap, U. S., Girase, S. B., & Patil, D. R. (2022). Fundamentals of sensors, materials and methods: A review. International Journal of Research in Science and Technology, 12(2), 25–40.
- Dey, A. (2018). Semiconductor metal oxide gas sensors: A review. Materials Science and Engineering: B, 229, 206–217.
- Zhu, L., & Zeng, W. (2017). Room-temperature gas sensing of ZnO-based gas sensor: A review. Sensors and Actuators A: Physical, 267, 242–261.
- Özgür, Ü., et al. (2005). A comprehensive review of ZnO materials and devices. Journal of Applied Physics, 98, 041301.
- Wang, Z. L. (2004). Zinc oxide nanostructures: Growth, properties and applications. Journal of Physics: Condensed Matter, 16, R829–R858.
- Yamazoe, N., & Shimanoe, K. (2008). Theory of power laws for semiconductor gas sensors. Sensors and Actuators B: Chemical, 128, 566–573.
- Barsan, N., & Weimar, U. (2001). Conduction model of metal oxide gas sensors. Journal of Electroceramics, 7, 143–167.
- Wang, C., Yin, L., Zhang, L., Xiang, D., & Gao, R. (2010). Metal oxide gas sensors: Sensitivity and influencing factors. Sensors, 10, 2088–2106.
- Zhang, J., Liu, X., Neri, G., & Pinna, N. (2016). Nanostructured materials for room-temperature gas sensors. Advanced Materials, 28, 795–831.
- Sharma, S., & Madou, M. (2012). A new approach to gas sensing with nanotechnology. Philosophical Transactions of the Royal Society A, 370, 2448–2473.
- Patil, D. R., & Patil, L. A. (2007). Effect of Cu doping on gas sensing performance of ZnO thick films. Sensors and Actuators B: Chemical, 123, 546–553.
- Chand, P., Gaur, A., & Kumar, A. (2018). Enhanced NH₃ sensing properties of Bi-doped ZnO nanostructures. Journal of Materials Science: Materials in Electronics, 29, 10647–10655.
- Goswami, G. K., et al. (2013). Mn-doped ZnO nanostructures for gas sensing applications. Materials Research Bulletin, 48, 346–351.
- Shelke, G. B., & Patil, D. R. (2021). A review article on zirconia-based thick film gas sensors. International Journal for Research in Applied Science and Engineering Technology, 9(4), 1276–1286.
- Manjunath, G., Pujari, S., Patil, D. R., & Madal, S. (2020). A scalable screen-printed high-performance ZnO-UV and gas sensor: Effect of solution combustion. Materials Science in Semiconductor Processing, 107, 104828.
- Patil, S. D., Nikam, H. A., Sharma, Y. C., Yadav, R. S., Kumar, D., Singh, A. K., & Patil, D. R. (2023). Highly selective ppm level LPG sensors based on SnO₂–ZnO nanocomposites operable at low temperature. Sensors and Actuators B: Chemical, 377, 133080.
- Mankar, R. B., Kapse, V. D., & Patil, D. R. (2023). Gas sensing properties of pure and Co surface modified nanocrystalline SmFeO₃ thick films. Asian Journal of Chemistry, 35(6), 1485–1490.
- Patil, D. R. (2007). Studies on ZnO-based gas sensors (Doctoral dissertation, North Maharashtra University, Jalgaon).
Back